The leading manufacturer of glass packaging solutions in West and Central Africa, Beta Glass Plc, has completed rebuilding its DF1 container glass furnace in Ughelli, Delta State.
The company carried out the exercise in a record 48 days, setting a new global benchmark in the glass container industry.
The DF1 furnace rebuild at its state-of-the-art manufacturing facility in Ughelli is expected to increase production capacity as it was embedded with a smart SCADA technology for remote monitoring and advanced process control.
It was gathered that the new 250 tonnes and 70-square meter container glass furnace has gas reduction units, blowers, burners, and state-of-the-art combustion and cooling skids installed in it.
Also installed were advanced exhaust draught systems, dampers, batch chargers, boosters, probes, cameras, and cooling tower relocation.
The furnace has energy savings of 7 per cent and a furnace lifespan extension of over 17 years and achieved with zero accident through precise planning and 24-hour task force coordination involving 130 expert contractors and global partners like BDF, Furnotherm, All Glass, Bottero, and MSK Tiama.
The team overhauled three IS forming machines, and put two new forming machines, and installed an advanced cold end inspection system featuring AI and smart technology.
According to a statement from the organisation, the exercise was led by the Chief Operating Officer, Jagdish Agarwal, whose leadership ensured flawless execution and robust risk management protocols.
“This world-record DF1 furnace rebuild underscores Beta Glass’ commitment to operational excellence, innovation, and sustainability.
“The DF1 rebuild not only strengthens our production capabilities but also reinforces our position as a leader in glass manufacturing across Africa.
“Our ability to deliver such a complex project safely, on time, and to the highest standards is a testament to the expertise and dedication of our team, partners, and suppliers,” the chief executive of Beta Glass, Mr Alexander Gendis, said.